Life cycle assessment of pressurized air cables

Sustainability, energy efficiency, and environmental impacts throughout the entire life cycle of modern transmission systems

Sustainable power transmission for modern power grids

Pressurized air cables have been developed to transmit electrical energy with high power capacity, low losses, and a long service life.

In addition to technical and economic considerations, environmental impacts and sustainability aspects are becoming increasingly important in the planning of modern energy infrastructure. Life cycle assessments (LCA) enable a comprehensive evaluation of transmission systems across their entire life cycle—from manufacturing and operation through to recycling.

Pressurized air cables combine air-based insulation, large conductor cross-sections, and a high proportion of recyclable materials. As a result, they offer significant potential for reducing energy losses and CO₂ emissions throughout their entire service life.

Why life cycle assessments are becoming increasingly important

Energy infrastructure is built for decades

High-voltage transmission lines and cable systems often remain in service for 40 years or more. As a result, the long-term impacts on energy consumption, resource use, and CO₂ emissions are becoming increasingly important.

Manufacturing is only part of the picture

While construction and installation occur only once, electrical losses are generated throughout the entire operating life of a transmission system. For this reason, the environmental performance of modern transmission technologies is largely determined by their energy efficiency.

Key differences at a glance

Topic

Pressurized air cable

Isolating medium

Pressurized air

SF₆ / PFAS

Not required

Transmission losses

Reduced

Conductor cross-section

Very large

Recyclability

High

Service life

> 40 years

Energy efficiency

High

Application range

Medium to high voltage


Low transmission losses

Large conductor cross-sections reduce electrical resistance and improve energy efficiency throughout the entire service life.

SF₆- and PFAS-free insulation

Pressurized air serves as a natural insulating medium and replaces fluorinated insulating gases with high global warming potential.

High recyclability

The high aluminium content enables efficient recycling of the materials used at the end of the service life.

Sustainability over decades

Life cycle assessments consider manufacturing, operation, and recycling, enabling a comprehensive evaluation of environmental impacts over the entire life cycle.

Which factors influence the environmental footprint?

Materials and manufacturing

Every transmission system requires raw materials, energy, and manufacturing processes. Material selection and production requirements form the foundation of every life cycle assessment.

Operation over decades

Operation results in continuous energy losses throughout the entire service life. These losses often have a greater impact on the environmental footprint than the original manufacturing process.

Service life and recycling

The service life of the system and the recyclability of the materials used also influence the overall environmental performance.

Energy losses as a key influencing factor

Why losses matter

Every kilowatt-hour transmitted results in losses within the conductor system. This energy must be generated in addition to the delivered electricity and therefore has a direct impact on the carbon footprint of power transmission.

Impact over decades

Even small differences in electrical resistance can have a significant effect on the energy consumption of a transmission system when considered over several decades.

Large conductor cross-sections reduce losses

Low resistance for high efficiency

Pressurized air cables use very large aluminium conductors. The larger conductor cross-section reduces electrical resistance and therefore lowers ohmic losses.

More energy reaches its destination

Lower transmission losses not only improve energy efficiency but also reduce environmental impacts throughout the entire service life of the system.

Air instead of SF₆ and PFAS

A natural insulating medium

Pressurized air cables use pressurized air as the insulating medium and do not require fluorinated insulating gases.

A future-ready technology

As regulations on fluorinated substances continue to increase, technologies that operate without SF₆ and PFAS while still providing high transmission capacities are becoming increasingly important.

Recycling and resource efficiency

Aluminium as the primary material

A large portion of the system consists of aluminium. At the end of its service life, this material can be recycled and therefore remains part of a long-term material cycle.

Aluminium offers greater availability and a better CO₂ footprint than copper.

Sustainability throughout the entire life cycle

In addition to operational performance, the recyclability of the materials used also contributes to the overall environmental footprint of a transmission system.

Importance for future power grids

More capacity with lower energy consumption

As industry, transportation, and heating become increasingly electrified, the demand for high-capacity transmission networks continues to grow.

Sustainable infrastructure development

Future power grids require technologies that combine high transmission capacity, energy efficiency, and environmental sustainability.

Conclusion

Sustainability throughout the entire life cycle

Life cycle assessments consider not only manufacturing and installation but also the entire operating life of a transmission system.

Pressurized air cables combine low transmission losses, air-based insulation, and recyclable materials. As a result, they offer significant potential for reducing energy consumption and environmental impacts over several decades.

Frequently asked questions (FAQ)

Do you have questions about pressurized air cables?

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